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Linear Position Sensing and Measurement The appropriate measuring principle for the optimal solution 0 mm mm With over 50 years of sensor experience, Balluff is a leading global sensor specialist
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Linear Position Sensing and Measurement The appropriate measuring principle for the optimal solution 0 mm mm With over 50 years of sensor experience, Balluff is a leading global sensor specialist with its own line of connectivity products for every area of factory automation. Balluff is based in Germany and has a tight international network of 54 representatives and subsidiaries. Fully exploit the potential of high quality: with superior position measurement technology for more efficiency. Balluff stands for comprehensive systems from a single source, continuous innovation, state-of-the-art technology, highest quality, and greatest reliability. That's not all: Balluff also stands for exceptional customer orientation, customized solutions, fast worldwide service, and outstanding application assistance. High-quality, innovative products tested in our own accredited laboratory and a quality management system certified according to DIN ISO 9001 (EN 2008) form a secure foundation for optimized added value for our customers. Whether electronic and mechanical sensors, rotary and linear transducers, identification systems or optimized connection technology for high-performance automation, Balluff not only masters the entire technological variety with all of the different operating principles, but also provides technology that fulfills regional quality standards and is suitable for use worldwide. Wherever you are in the world, Balluff technology is never far away. You won't have to look far for your nearest Balluff expert. Balluff products increase performance, quality and productivity around the world every day. They satisfy prerequisites for meeting demands for greater performance and cost reductions on the global market. Even in the most demanding areas. No matter how stringent your requirements may be, Balluff delivers state-of-the-art solutions. 2 For more information, visit us online! Linear Position Sensing and Measurement Contents Magnetically Coded Position and Angle Measurement System BML 10 Micropulse Transducers BTL/BIW 64 Inductive Position Sensors BIL/BIP 260 Photoelectric Distance Sensors BOD 284 Inductive Distance Sensors BAW 308 Power Supplies 328 Worldwide Sales 336 Alphanumerical Directory Photoelectric Distance Sensors Photoelectric distance sensors are used when distances to objects need to be measured or monitored or their precise position is to determined. They support positioning tasks, material flow controls and level detections in the most diverse of applications also across large distances. Users have a wide range of output signals available. Depending on the type, these include analog current and voltage outputs or serial interfaces. However, variants with IO-Link are available for a simple and efficient connection to higher-level control systems. 284 For more information, visit us online! Contents Photoelectric distance sensors 286 Product overview 287 Distance sensors BOD 6K 288 Distance sensors BOD 21M Laser 290 Distance sensors BOD 26K-LA Laser 292 Distance sensors BOD 26K-LB Laser 294 Distance sensors BOD 63M Laser 300 Distance sensors BOD 66M-R 304 Distance sensors BOD 66M-L Laser Optical distance sensors are used when distances of objects need to be measured or monitored with precise position determination. Distance measurement is based on the triangulation principle where light travel time is measured. PSD-elements or CCD-arrays are used for the receiving elements, with the emitter consisting of a red light- or laser light source. Analog current- and voltage values, serial interfaces and digital outputs are available to the user. Control tasks Sensing Object positioning Level detection Contour checking Optical distance sensors continuously detect dimensions or contours on tongue and groove boards. Analog sensing detects individual defects and gradual deviations directly for permanent monitoring of the production process. Blister packaging Optical distance sensors monitor the packaging process, optimize product filling and increase system productivity. Before foil packaging is closed up, a BOD 21M checks the individual compartments and detects missing or extra items. Sag monitoring Film and web material has to be transported at a uniform speed in order to be processed with precision. Tension-free material transport succeeds using the BOD 21M, which dynamically detects the height of the sag section. Adaptive feed Multiple optical distance sensors measure components, assembled units and packages on a conveying line. BOD 21M sensors evaluate the outer dimension and contour so that these various parts can be transported to the next appropriate process steps. The rugged metal housing guarantees long service life of the installation. 286 For more information, visit us online! Product overview Type Working range Resolution Light type Analog output Output U S Connection Page Ordering Part number Red light Laser light V mm ma RS485 interface PNP transistor IO-Link 2 PNP transistor Alarm output V DC V DC M8 connector, 4-pin M12 connector, 4-pin M12 connector, 5-pin M12 connector, 8-pin Cable Distance sensor BOD000H BOD 6K-RA01-S75-C mm n.a. 289 BOD000F BOD 6K-RA01-C mm n.a. 289 BOD000L BOD 21M-LA01-S mm 30 μm 290 BOD000P BOD 21M-LB01-S mm 30 μm 290 BOD000M BOD 21M-LA02-S mm μm 291 BOD000R BOD 21M-LB02-S mm μm 291 BOD000N BOD 21M-LA04-S mm μm 291 BOD000T BOD 21M-LB04-S mm μm 291 BOD0002 BOD 26K-LA01-S4-C mm 80 μm 293 BOD0001 BOD 26K-LA01-C mm 80 μm 293 BOD0004 BOD 26K-LA02-S4-C mm 0.1% of Wh 293 BOD0003 BOD 26K-LA02-C mm 0.1% of Wh 293 BOD0005 BOD 26K-LB04-S115-C mm 0.1% of Wh 295 BOD000C BOD 26K-LBR04-S115-C mm 0.1% of Wh 295 BOD0006 BOD 26K-LB05-S115-C mm 0.1% of Wh 297 BOD000E BOD 26K-LBR05-S115-C mm 0.1% of Wh 297 Photoelectric distance sensors Product overview BOD 6K BOD 21M laser BOD 26K-LA laser BOD 26K-LB laser BOD 63M laser BOD 66M-R BOD 66M-L laser BOD0007 BOD 26K-LB06-S92-C mm 0.1% of Wh 299 BOD0008 BOD 26K-LB07-S92-C mm 0.1% of Wh 299 BOD000U BOD 63M-LA02-S mm 1 mm 301 BOD0010 BOD 63M-LB02-S mm 1 mm 301 BOD0012 BOD 63M-LI06-S mm 2 mm 301 BOD000W BOD 63M-LA04-S mm 1 mm 303 BOD0011 BOD 63M-LB04-S mm 1 mm 303 BOD0015 BOD 66M-RA01-S92-C mm 0.5 mm 305 BOD0016 BOD 66M-RB01-S92-C mm 0.5 mm 305 BOD0013 BOD 66M-LA04-S92-C mm 5 mm 307 BOD0014 BOD 66M-LB04-S92-C mm 5 mm 307 NPN on request 287 BOD 6K distance sensors The BOD 6K provides a distance-proportional analog output signal with falling voltage over a fixed measuring range of 20 to 80 mm. With a switching output adjustable using teach-in, the sensor can also be used as a sensing device with background suppression. Features Fixed measuring range between mm Analog output V Adjustable background suppression PNP, NO/NC switching output Teach-in Button disable Connector- or cable version 20 mm 80 mm Analog output BOD 6K-RA01 Connection wiring diagram Analog Output voltage Analog Working distance Recommended accessories: Suitable connector: Description Ordering Mounting bracket BAM00UH You can find special accessories for photoelectric sensors, such as reflectors, apertures, lenses, filters and deflection heads,, in our Object Detection catalog. You can find more mechanical accessories including mounting components of all types, such as clamping holders, mounting brackets or the Balluff mounting system, BMS, in our Accessory Product Line catalog. Size Design Cable material Color Length Ordering M8, 4-pin Straight PUR Black 5 m BCC02N3 M8, 4-pin Angled PUR Black 5 m BCC02NE Connectors without LED are suitable for PNP and NPN sensors. You can find more electrical accessories including a large selection of plug connectors and connecting cables in a wide variety materials, colors and lengths in our Industrial Networking and Connectivity catalog. 288 For more information, visit us online! BOD 6K distance sensors Series BOD 6K BOD 6K Working range mm mm Measuring range 60 mm 60 mm PNP Normally open/ Ordering BOD000H BOD000F normally closed Part number BOD 6K-RA01-S75-C BOD 6K-RA01-C-02 Supply voltage U S V DC V DC Analog output V (max. 3 ma) V (max. 3 ma) No-load supply current I 0 max. 30 ma at 24 V DC 30 ma at 24 V DC Output current 100 ma 100 ma Limit frequency 200 Hz 200 Hz Switching type Light/dark (selectable) Light/dark (selectable) Polarity reversal protected/short-circuit protected yes/yes yes/yes Settings Teach-in Teach-in Emitter, light type LED, red light LED, red light Wavelength 660 nm 660 nm Light spot diameter 5 5 mm at 60 mm 5 5 mm at 60 mm Power-on indicator Green LED Green LED Output function indicator Yellow LED Yellow LED Response time 0.5 ms 0.5 ms Switching frequency f 1 khz 1 khz Degree of protection as per IEC IP 67 IP 67 Ambient temperature T a C C Permissible ambient light 5 klx 5 klx Material Housing ABS ABS Optical surface PMMA PMMA Connection M12 connector, 4-pin 2 m PVC cable, mm² Photoelectric distance sensors Product overview BOD 6K BOD 21M laser BOD 26K-LA Laser BOD 26K-LB Laser BOD 63M Laser BOD 66M-R BOD 66M-L Laser Measurement values referenced to Kodak gray card 90% reflective, mm Connector orientation M8x BOD 21M laser distance sensors The BOD 21M is connected using a 5-pin M12 plug. The connector orientation can be set over a range of 270, allowing the BOD 21M to be attached in any position. Series BOD 21M BOD 21M Working range mm mm Measuring range 20 mm 20 mm 2 PNP Normally open/ Ordering BOD000L BOD000P normally closed Part number BOD 21M-LA01-S92 BOD 21M-LB01-S92 Supply voltage U S V DC V DC Analog output V (max. 3 ma) ma Settings Teach-in (rotary switch) Teach-in (rotary switch) Switching type Light/dark switching Light/dark switching Emitter, light type Laser, pulsed red light Laser, pulsed red light Wavelength 630 nm 630 nm Laser class 2 2 Light spot diameter Ø1 mm at 45 mm Ø1 mm at 45 mm Temperature drift 0.2%/ K 0.2%/ K Resolution 30 μm 30 μm Linearity ~0.5% ~0.5% Ready delay 300 ms 300 ms On/off delay 7 ms 7 ms Switching frequency f 70 Hz 70 Hz Power-on indicator Green LED Green LED Output function indicator Yellow LED Yellow LED Degree of protection as per IEC IP 67 IP 67 Polarity reversal protected/short-circuit protected yes yes Permissible ambient light 5 klx 5 klx Ambient temperature T a C C Material Housing Gd-Zn Gd-Zn Optical surface Glass Glass Connection M12 connector, 5-pin M12 connector, 5-pin Measured values referenced to Kodak gray card 90% reflective. Connector orientation Recommended accessories: Description Ordering Mounting bracket BAM00T9 Mounting bracket BAM00TA You can find special accessories for photoelectric sensors in our Object Detection catalog. Emitter Receiver Rotates 270 Suitable connector: Size Design Cable Color Length Ordering Od material M12, 5-pin Straight PUR Black 5 m BCC098C Green LED Yellow LED Connectors without LED are suitable for PNP and NPN sensors. 290 For more information, visit us online! BOD 21M laser distance sensors BOD 21M BOD 21M BOD 21M BOD 21M mm mm mm mm 180 mm 180 mm 480 mm 480 mm BOD000M BOD000R BOD000N BOD000T BOD 21M-LA02-S92 BOD 21M-LB02-S92 BOD 21M-LA04-S92 BOD 21M-LB04-S V DC V DC V DC V DC V (max. 3 ma) ma V (max. 3 ma) ma Teach-in (rotary switch) Teach-in (rotary switch) Teach-in (rotary switch) Teach-in (rotary switch) Light/dark switching Light/dark switching Light/dark switching Light/dark switching Laser, pulsed red light Laser, pulsed red light Laser, pulsed red light Laser, pulsed red light 630 nm 630 nm 630 nm 630 nm Ø1 mm at 200 mm Ø1 mm at 200 mm 1 6 mm at 500 mm 1 6 mm at 500 mm 0.2%/ K 0.2%/ K 0.2%/ K 0.2%/ K μm μm μm μm ± 1% ± 1% ± 1% (to 200 mm) ± 3% ( mm) ± 1% (to 200 mm) ± 3% ( mm) 300 ms 300 ms 300 ms 300 ms 7 ms 7 ms 7 ms 7 ms 70 Hz 70 Hz 70 Hz 70 Hz Green LED Green LED Green LED Green LED Yellow LED Yellow LED Yellow LED Yellow LED IP 67 IP 67 IP 67 IP 67 yes yes yes yes 5 klx 5 klx 5 klx 5 klx C C C C Gd-Zn Gd-Zn Gd-Zn Gd-Zn Glass Glass Glass Glass M12 connector, 5-pin M12 connector, 5-pin M12 connector, 5-pin M12 connector, 5-pin Photoelectric distance sensors Product overview BOD 6K BOD 21M laser BOD 26K-LA laser BOD 26K-LB laser BOD 63M laser BOD 66M-R BOD 66M-L laser Emitter Receiver Emitter Receiver Rotates 270 Rotates 270 Green LED Yellow LED Connection wiring diagrams BOS 21M-LA... BOS 21M-LB... Green LED Yellow LED 291 BOD 26K-LA laser distance sensors Features Fixed measuring range between mm Analog output V 20 μm or 80 μm resolution Connector- or cable version Connection wiring diagrams Shield Shield Analog output BOD 26K-LA0... U 10 V Measuring range Output voltage 45 mm 85 mm Series Working range Measuring range Supply voltage U S Analog output No-load supply current I 0 max. Output current Limit frequency Polarity reversal protected/short-circuit protected Settings Emitter, light type Wavelength Laser class Light spot diameter Temperature drift Resolution Linearity Power-on indicator Contamination indicator Limit frequency Rise time (from 10% to 90%) Fall-off time (from 90% to 10%) Degree of protection as per IEC Ambient temperature T a Permissible ambient light Material Connection Ordering Part number Housing Optical surface Measured values referenced to Kodak gray card 90% reflective. Connector orientation 0 V 45 mm 85 mm Recommended accessories: Description Ordering Mounting bracket BAM00TK You can find special accessories for photoelectric sensors, such as reflectors, apertures, lenses, filters and deflection heads,, in our Object Detection catalog. You can find more mechanical accessories including mounting components of all types, such as clamping holders, mounting brackets or the Balluff mounting system, BMS, in our Accessory Product Line catalog. Suitable connector: Size Design Cable Color Length Ordering material M12, 4-pin Straight PUR Black 5 m BCC032L Connectors without LED are suitable for PNP and NPN sensors. You can find more electrical accessories including a large selection of plug connectors and connecting cables in a wide variety materials, colors and lengths in our Industrial Networking and Connectivity catalog. 292 For more information, visit us online! BOD 26K-LA laser distance sensors BOD 26K BOD 26K BOD 26K BOD 26K mm mm mm mm 40 mm 40 mm 40 mm 40 mm BOD0002 BOD0004 BOD0001 BOD0003 BOD 26K-LA01-S4-C BOD 26K-LA02-S4-C BOD 26K-LA01-C-06 BOD 26K-LA02-C V DC V DC V DC V DC V (max. 3 ma) V (max. 3 ma) V (max. 3 ma) V (max. 3 ma) 35 ma 35 ma 35 ma 35 ma 100 ma 100 ma 100 ma 100 ma 200 Hz 200 Hz 200 Hz 200 Hz yes/yes yes/yes yes/yes yes/yes Fixed Fixed Fixed Fixed Laser, red light Laser, red light Laser, red light Laser, red light 670 nm 670 nm 670 nm 670 nm mm at 65 mm 0.8 mm at 65 mm 5 5 mm at 60 mm 5 5 mm at 60 mm 18 μm/ C 18 μm/ C 18 μm/ C 18 μm/ C 80 μm 80 μm 20 μm 20 μm 1% 1% 1% 1% Green LED Green LED Green LED Green LED Red LED Red LED Red LED Red LED 400 Hz 400 Hz 40 Hz 40 Hz 3 ms 3 ms 30 ms 30 ms 2 ms 2 ms 20 ms 20 ms IP 67 IP 67 IP 67 IP C C C C EN EN EN EN Impact-resistant ABS Impact-resistant ABS Impact-resistant ABS Impact-resistant ABS PMMA PMMA PMMA PMMA M12 connector, 4-pin M12 connector, 4-pin 6 m PVC cable, mm² 6 m PVC cable, mm² Photoelectric distance sensors Product overview BOD 6K BOD 21M Laser BOD 26K-LA Laser BOD 26K-LB Laser BOD 63M Laser BOD 66M-R BOD 66M-L Laser Emitter Receiver Emitter Receiver Rotates BOD 26K-LB laser distance sensors Features Adjustable measuring range between mm Analog output ma adjustable: Rising or falling Optional with RS485-interface (for master-slave-mode) and for visualization using a computer (additional software required) 2 switching outputs with adjustable switching points Teach-in Adjustable averaging Numerous additional functions 30 mm 100 mm Analog output BOD 26K-LB(R)04... Connector diagram I Measuring range (adjustable) 20 ma Output current Connection wiring diagram +U S RS485 Y/A RS485 Z/A only type BOD 26K-LBR... 4 ma Ext. teach-in 0 ma mm 0 V Recommended accessories: Suitable connector: Description Ordering Mounting bracket BAM00TK You can find special accessories for photoelectric sensors, such as reflectors, apertures, lenses, filters and deflection heads,, in our Object Detection catalog. You can find more mechanical accessories including mounting components of all types, such as clamping holders, mounting brackets or the Balluff mounting system, BMS, in our Accessory Product Line catalog. Size Design Cable material Color Length Ordering M12, 8-pin Straight PVC Gray 5 m BCC0995 M12, 8-pin Angled PVC Gray 5 m BCC0998 Connectors without LED are suitable for PNP and NPN sensors. You can find more electrical accessories including a large selection of plug connectors and connecting cables in a wide variety materials, colors and lengths in our Industrial Networking and Connectivity catalog. 294 For more information, visit us online! BOD 26K-LB laser distance sensors Series BOD 26K BOD 26K Working range mm mm Measuring range adjustable max. 70 mm adjustable max. 70 mm 2 PNP Normally open/ Ordering BOD0005 BOD000C normally closed Part number BOD 26K-LB04-S115-C BOD 26K-LBR04-S115-C Supply voltage U S V DC V DC Analog output ma ma No-load supply current I 0 max. 40 ma 40 ma Output current 100 ma 100 ma Switching type Light/dark switching Light/dark switching Interface RS485 Polarity reversal protected/short-circuit protected yes/yes yes/yes Settings Teach-in Teach-in Additional function Master-slave mode Emitter, light type Laser, red light Laser, red light Wavelength 650 nm 650 nm Laser class 2 2 Light spot diameter 3.25 mm at 100 mm 3.25 mm at 100 mm Resolution 70 μm 70 μm Linearity 175 μm 175 μm Power-on indicator Green LED Green LED Output function indicator Yellow LED Yellow LED Switching frequency 1 khz 1 khz Time function 50 ms pulse extension 50 ms pulse extension Degree of protection as per IEC IP 67 IP 67 Ambient temperature T a C C Permissible ambient light EN EN Material Housing Impact-resistant ABS Impact-resistant ABS Optical surface PMMA PMMA Connection M12 connector, 8-pin M12 connector, 8-pin Photoelectric distance sensors Product overview BOD 6K BOD 21M laser BOD 26K-LA laser BOD 26K-LB laser BOD 63M laser BOD 66M-R BOD 66M-L laser Measured values referenced to Kodak gray card 90% reflective. Connector orientation Emitter Receiver Emitter Receiver Rotates 270 Rotates BOD 26K-LB laser distance sensors Features Adjustable measuring range between mm Analog output ma Adjustable: Rising or falling Optional with RS485-interface (for master-slave-mode) and for visualization using a computer (additional software required) 2 switching outputs with adjustable switching points Teach-in Adjustable averaging Numerous additional functions 80 mm 300 mm Analog output BOD 26K-LB(R)05... Connector diagram I Measuring range (adjustable) 20 ma Output current Connection wiring diagram +U S RS485 Y/A RS485 Z/A only type BOD 26K-LBR... 4 ma Ext. teach-in 0 ma mm 0 V Recommended accessories: Suitable connector: Description Ordering Mounting bracket BAM00TK You can find special accessories for photoelectric sensors, such as reflectors, apertures, lenses, filters and deflection heads,, in our Object Detection catalog. You can find more mechanical accessories including mounting components of all types, such as clamping holders, mounting brackets or the Balluff mounting system, BMS, in our Accessory Product Line catalog. Size Design Cable material Color Length Ordering M12, 8-pin Straight PVC Gray 5 m BCC0995 M12, 8-pin Angled PVC Gray 5 m BCC0998 Connectors without LED are suitable for PNP and NPN sensors. You can find more electrical accessories including a large selection of plug connectors and connecting cables in a wide variety materials, colors and lengths in our Industrial Networking and Connectivity catalog. 296 For more information, visit us online! BOD 26K-LB laser distance sensors Series BOD 26K BOD 26K Working range mm mm Measuring range adjustable max. 220 mm adjustable max. 220 mm 2 PNP Normally open/ Ordering BOD0006 BOD000E normally closed Part number BOD 26K-LB05-S115-C BOD 26K-LBR05-S115
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