THOMPSON SPIRAL-TUBE Technology. BOILER PRODUCT RANGE (standard design pressures 1100, 1 400, & kpa) - PDF

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PACKAGE BOILERS Increase in Heat Transfer (%) THOMPSON SPIRAL-TUBE Technoogy Heat Transfer Efficiency of Pain-tubes vs Spira-tubes Increase in heat transfer coefficient
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PACKAGE BOILERS Increase in Heat Transfer (%) THOMPSON SPIRAL-TUBE Technoogy Heat Transfer Efficiency of Pain-tubes vs Spira-tubes Increase in heat transfer coefficient (%) Spira-tube heat transfer coefficient Pain-tube heat transfer coefficient Reynods number x JOHN THOMPSON has a ong history in the boier industry and has its roots in the Industria Revoution of nineteenth-century Engand. Now, John Thompson is the Power Division of ACTOM (Pty) Ltd, with its principa focus on being the best boier and environmenta soutions company. We speciaise in the design and manufacture of package firetube boiers and industria watertube boiers and aso retrofit and maintain utiity boiers and environmenta equipment. This brochure covers the products and services of our Package Boiers business unit. The firetube boiers range in steam capacity from 1 t/h up to 32 t/h and incude coa-fired boiers, biomass-fired boiers, oi / gas-fired boiers and customdesigned waste-heat boiers. John Thompson s head office and factory are ocated near Cape Town and during the past 60 years we have suppied over firetube boiers to customers in many industries in Africa, Europe, South-East Asia, the Midde- East, South America and Austraia. A of our boiers now incorporate spira-tube technoogy, deveoped in our test centre, which enhances therma efficiency and reduces fue consumption and CO 2 emission. The boiers are currenty designed and manufactured in compiance with the atest internationa standard, EN12953, and are inspected and certified by an Approved Inspection Authority before dispatch. For further information about John Thompson, its boiers and services, pease visit our website: BOILER PRODUCT RANGE (standard design pressures 1100, 1 400, & kpa) Oi / Gas Coa / Biomass Oi / Gas Wood THOMPSON ENVIROPAC Mode number TE500 TE650 TE800 TE1000 TE1200 TE1600 TE2000 TE2600 TE3200 Steam output kg/h Boier rating kw Oi consumption kg/h N/A Gas consumption Nm 3 /h Oi: GCV kj/kg, efficiency 86% on GCV, 92% on NCV Gas: GCV kj/nm 3, efficiency 83% on GCV, 89% on NCV THOMPSON EUROPAC Mode number TU180 TU320 TU500 TU675 TU800 TU1050 TU1600 TU2100 Steam output kg/h Boier rating kw Coa consumption kg/h Coa: GCV kj/kg, peas size grading, efficiency 84% on GCV, 87% on NCV Steam output on biomass is subject to the fue anaysis THOMPSON REDIPAC Mode number TR100 TR200 TR300 TR400 TR500 Steam output kg/h Boier rating kw Oi consumption kg/h Gas consumption Nm 3 /h Oi: GCV kj/kg, efficiency 84% on GCV, 90% on NCV Gas: GCV kj/nm 3, efficiency 82% on GCV, 88% on NCV THOMPSON SIMPAC Mode number TS300 TS400 TS500 TS600 Steam output kg/h Boier rating kw Wood consumption kg/h Wood ogs: NCV kj/kg, moisture content 25%, efficiency 77% on GCV, 85% on NCV Note: Whie a information is given in good faith, it shoud be confirmed before estabishing any contractua committment. SERVICES Manufacturing Technica support Steam out-sourcing Turnkey instaation Energy management High technoogy NDT Repairs & refurbishment Metaurgica inspection Boierpant management Commissioning & testing After saes service & spares Operator & supervisor training Coa / Oi/ Gas / Biomass conversions ENGINEERING CAPABILITIES Our design and engineering staff undertake work in the foowing discipines: Boier design Pipe stressing Circuation modeing Combustion modeing Pressure vesse design Instrumentation and contro On-site investigations and audits Computationa fuid dynamics (CFD) Temperature Contour e 4.945e 4.890e 4.835e 4.780e 4.725e 4.670e 4.615e 4.560e 4.505e 4.450e [K] CFD graphic of an economiser bank Boier pant 3D mode THOMPSON EUROPAC Coa / Biomass-fired Boier with MICROPAC Boier Management System Therma efficiency of 84% with GCV kj/kg provides 10 kg steam per kg coa Three-pass conventiona firetube wet-back design with spira-tubes in both tube passes Fanged end-pates in pace of fat end-pates on seected boiers to eiminate tee-butt wed joints. This reduces susceptibiity to corrosion fatigue and extends boier ife MICROPAC boier management system to increase efficiency and reduce operating and maintenance costs Variabe-speed drives for FD fan, ID fan, feedpumps and stoker to reduce power consumption Tota package incorporates chaingrate stoker, feedwater pumps, contro pane, grit coector, fans and a necessary vaves and fittings BIOMASS FUELS burnt on our Chaingrate Stoker incude wood pucks, wood chips, wood peets, grape pomace peets, nut shes, torrified biomass and sunfower husks. THOMPSON TRIUMPH Chaingrate Stoker Swinging chute for uniform fue distribution Robust design and construction for ong ife Panetary gearbox with eectronic shearpin protection Motorised undergrate dampers for optima air zoning Combustion efficiency 97% for Peas size coa GCV kj/kg Combustion efficiency 93% for Smas size coa GCV kj/kg Tota package incorporates a chaingrate stoker with variabe-speed drive, FD fan, combustion contros and contro pane A cast iron components are produced at the John Thompson foundry under the Meehanite process the internationa benchmark for guaranteed quaity THOMPSON ENVIROPAC Oi / Gas-fired Boier High therma efficiency of up to 91.5% at rated output to reduce fue consumption and CO 2 emission (An economiser can be provided for utra-high efficiency) Three-pass conventiona firetube wet-back design with spira-tubes in both tube passes Fanged end-pates in pace of fat end-pates on seected boiers to eiminate tee-butt wed joints. This reduces susceptibiity to corrosion fatigue and extends boier ife Combustion equipment to suit a wide range of oi viscosities and gas compositions Tota package incorporates burner, fan, feedwater pump, contro pane and a necessary vaves and fittings Microprocessor-based combustion contro system for optimum combustion efficiency Twin burner boiers are avaiabe for boier ratings above kg/h THOMPSON REDIPAC Oi / Gas-fired Boier High therma efficiency of up to 90% when oi-fired and 88% when gas-fired Three-pass reverse-fame, spira-tube, wet-back design with a ow furnace rating Combustion equipment to suit a wide range of oi viscosities and gas compositions Microprocessor-based combustion contro system for optimum combustion efficiency Tota package incorporates burner, fan, feedwater pump, contro pane and a necessary vaves and fittings THOMPSON SIMPAC Wood-fired Boier with Fixed-grate High therma efficiency of 85% Fu boier rating can be achieved with wood moisture content up to 25% Three-pass conventiona wet-back design with spira-tubes in both tube passes Fixed-grate of robust construction with high quaity Meehanite cast iron grate bars for ong ife Tota package incorporates a fixed-grate, feedwater pumps, contro pane, ID fan with variabe-speed contro, and a necessary vaves and fittings ANCILLARY PLANT The foowing anciary pant is avaiabe: Pipework Economisers Oi ring mains Bowdown vesses Ash handing pant Coa handing pant Ducting and chimneys Feedwater storage tanks Custom-designed waste-heat boiers Atmospheric and pressure type deaerators Puse-jet fabric fiters (bag fiters) to reduce particuate emission to beow 50 mg/nm 3 Waste-heat Boier Muti-cycone grit coectors to reduce particuate emission to beow 250 mg/nm 3 JOHN THOMPSON wordwide instaations and representation JOHN THOMPSON head office and works near Cape Town JOHN THOMPSON a division of ACTOM (Pty) Ltd. Cape Town Head Office PO Box 129, Bevie 7535, RSA Te:+27 (0) Fax:+27 (0) Johannesburg Office PO Box 8382, Edengen 1613, RSA Te:+27 (0) Fax:+27 (0) Durban Office PO Box 32292, Mobeni 4060, RSA Te:+27 (0) Fax:+27 (0) e-mai:
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