ValCOOL General Catalog. Metalworking fluids _INNOVATIONS. ValCOOL - a cutting fluid system with synergy - PDF

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ValCOOL General Catalog Metalworking fluids _INNOVATIONS ValCOOL - a cutting fluid system with synergy Valcool selections Selection Guide 3 Semi-Synthetic 4 Soluble Oil 6 Synthetic 7 Cutting Oil 8 Specialty
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ValCOOL General Catalog Metalworking fluids _INNOVATIONS ValCOOL - a cutting fluid system with synergy Valcool selections Selection Guide 3 Semi-Synthetic 4 Soluble Oil 6 Synthetic 7 Cutting Oil 8 Specialty Fluids 9 Cleaners 10 Additives 11 GENERAL Information Troubleshooting 12 Fluid maintenance tips & techniques 14 Clean-out procedure 16 Packaging 17 Glossary 18 SERVICE If it s just about the tool, you can turn to anyone - If you want more, turn to Walter Valenite. Our Sales Engineers are widely regarded as the most competent and responsive in the business: they know the material, the workpiece, the tools and the fluids that you need to make it right. Together with our Field Application Engineers, they re available with on-site assistance and technical support when you need it. EASY TO ORDER Material #/Order Numbers Makes ordering products quick, easy and accurate. An Material #/Order Number is assigned to every ValCOOL fluid, cleaner and accessory. To place an order, simply provide the desired quantity and the Material #/Order Number. 2 Selection Guide Product Chlorinated Cast Iron Steel High Carbon Steel Low Silicon Aluminum High Silicon Aluminum Titanium Nickel Alloys Brass & Copper Application Severity Recommended Concentration Refractive Index Range VP 700 P u u u u u u u u Low 5 10% Semi-Synthetic VP 800 P u u u u u u u u 5 10% VPTECH P u u u u u u u u 5 10% VP 850 u u u u u u u u 5 10% VP 690 u u u u u u u u 5 10% VP 855 P u u u u u u u u 5 10% Aerotech B u u u u u u u u High 5 10% Soluble SYNTHETIC Cutting Oil VP 650 P u u u u u u u u Low High 5 10% VP 910 P u u u u u u u u Low 5 10% VP 920 P u u u u u u u 5 10% VP 930 u u u u u u u u High 5 10% VP 940 P N/A N/A N/A N/A N/A N/A N/A N/A VP 505 P u u u u u u u u Low VP 520 P u u u u u u u u VP 525 P u u u u u u u u High VP 580 P MQL - Minimum Quantity Lubricant / Misting Oil Carbide Grinding 5 10% Straight Oils! No Mixing Required! u Best u Better u Good u Do Not Use N/A Not Applicable Refractive Index Multiplier Factors Product Multiplier Factor VP 920 P 3.7 VP VP 910 P 3.1 VP 700 P 2.8 VP 940 P 2.5 VP 800 P 2.1 VPTECH P 1.6 VP 855 P 1.6 VP Aerotech B 1.2 VP VP 650 P 1.0 3 Product Overview Semi-Synthetic The lubricity of a soluble with the cooling and stability characteristics of a full synthetic. Light Duty Product Description Characteristics Benefit VP 700 P General-purpose non-chlorinated for light to medium machining Vapor phase inhibition Most cost-effective semi-synthetic Meets specific regulatory requirements Less re-work, machine maintenance Higher value at a lower cost VP 800 P Heavy-duty non-chlorinated general purpose fluid Superior lubrication package Vapor phase inhibition Increased tool life and improved surface finish Less re-work and machine maintenance VPTECH P Heavy-duty non-chlorinated general purpose fluid Superior lubrication package Meets specific regulatory requirements Increased tool life and improved surface finish VP 850 Heavy-duty non-chlorinated general purpose fluid with low-foaming tendencies in all applications Low-foaming in all applications Meets specific regulatory requirements Increased tool life and improved surface finish Low foaming fluid offers performance even in high pressure systems VP 690 Heavy-duty non-chlorinated general purpose fluid Excellent bio-resistance Excellent emulsion stability Prolonged sump life Increased tool life Improved Surface finish VP 855 P Moderate to heavy-duty machining. Excellent foam suppression Increased tool life and improved surface finish Reduced drag out Heavy Duty Aerotech B High performance non-chlorinated machining fluid specifically designed for aerospace machining applications Resistant to ionic shock and hard water Superior lubricity due to its heavy-duty oil package Can be used in all aluminum machining applications and difficult steel applications Low foaming, no residue, excellent corrosion protection. ValCOOL products not recommended for use with magnesium. Material safety data sheets available at 4 Product Overview Product Offering - United States & Mexico Semi-Synthetic Product Offering - Canada Semi-Synthetic VP700P-005B Gal. Pail / Blue VP700P-005U Gal. Pail / Undyed VP700P-055B Gal. Drum / Blue VP700P-055U Gal. Drum / Undyed VP700P-220B Gal. Bulk-Con / Blue VP700P-220U Gal. Bulk-Con / Undyed VP700P-275B Gal. Bulk-Con / Blue VP700P-275U Gal. Bulk-Con / Undyed VP800P-005B Gal. Pail / Blue VP800P-005U Gal. Pail / Undyed VP800P-055B Gal. Drum / Blue VP800P-055U Gal. Drum / Undyed VP800P-220B Gal. Bulk-Con / Blue VP800P-220U Gal. Bulk-Con / Undyed VP800P-275B Gal. Bulk-Con / Blue VP800P-275U Gal. Bulk-Con / Undyed VPTECHP-005B Gal. Pail / Blue VPTECHP-005U Gal. Pail / Undyed VPTECHP-055B Gal. Drum / Blue VPTECHP-055U Gal. Drum / Undyed VPTECHP-220B Gal. Bulk-Con / Blue VPTECHP-220U Gal. Bulk-Con / Undyed VPTECHP-275B Gal. Bulk-Con / Blue VPTECHP-275U Gal. Bulk-Con / Undyed VP U Gal. Pail / Undyed VP U Gal. Drum / Undyed VP U Gal. Bulk-Con / Undyed VP U Gal. Bulk-Con / Undyed VP U Gal. Pail / Undyed VP U Gal. Drum / Undyed VP U Gal. Bulk-Con / Undyed VP U Gal. Bulk-Con / Undyed AEROTECHB-005U Gal. Pail / Undyed AEROTECHB-055U Gal. Drum / Undyed AEROTECHB-220U Gal. Bulk-Con / Undyed AEROTECHB-275U Gal. Bulk-Con / Undyed VP855P-005B Gal. Pail / Blue VP855P-055B Gal. Drum / Blue VP855P-220B Gal. Bulk-Con / Blue VP855P-275B Gal. Bulk-Con / Blue VP700PM-019B Litre Pail / Blue VP700PM-019U Litre Pail / Undyed VP700PM-205B Litre Drum / Blue VP700PM-205U Litre Drum / Undyed VP700PM-820B Litre Bulk-Con / Blue VP700PM-820U Litre Bulk-Con / Undyed VP800PM-019B Litre Pail / Blue VP800PM-019U Litre Pail / Undyed VP800PM-205B Litre Drum / Blue VP800PM-205U Litre Drum / Undyed VP800PM-820B Litre Bulk-Con / Blue VP800PM-820U Litre Bulk-Con / Undyed VPTECHPM-019B Litre Pail / Blue VPTECHPM-019U Litre Pail / Undyed VPTECHPM-205B Litre Drum / Blue VPTECHPM-205U Litre Drum / Undyed VPTECHPM-820B Litre Bulk-Con / Blue VPTECHPM-820U Litre Bulk-Con / Undyed VP850M019U Litre Pail / Undyed VP850M205U Litre Drum / Undyed VP850M820U Litre Bulk-Con / Undyed VP690M019U Litre Pail / Undyed VP690M205U Litre Drum / Undyed VP690M820U Litre Bulk-Con / Undyed AEROTECHBM019U Litre Pail / Undyed AEROTECHBM205U Litre Drum / Undyed AEROTECHBM820U Litre Bulk-Con / Undyed VP855PM-019B Litre Pail / Blue VP855PM-205B Litre Drum / Blue VP855PM-820B Litre Bulk-Con / Blue Truck-load shipment of some of these ValCOOL products available on a quotation basis. 5 Product Overview SOLUBLE Oil Provides the highest level of lubrication and excellent rust control. Light Duty Product Description Characteristics Benefit VP 650 P Premium heavy-duty chlorinated soluble oil Contains a synthetic ester that enhances bio-stability and corrosion protection Increased tool life, surface finish and sump life Heavy Duty Product Offering - United States & Mexico Soluble Oil Product Offering - Canada Soluble Oil VP650P-005B Gal. Pail / Blue VP650P-005U Gal. Pail / Undyed VP650P-055B Gal. Drum / Blue VP650P-055U Gal. Drum / Undyed VP650P-220B Gal. Bulk-Con / Blue VP650P-220U Gal. Bulk-Con / Undyed VP650P-275B Gal. Bulk-Con / Blue VP650P-275U Gal. Bulk-Con / Undyed VP650PM-019B Litre Pail / Blue VP650PM-019U Litre Pail / Undyed VP650PM-205B Litre Drum / Blue VP650PM-205U Litre Drum / Undyed VP650PM-820B Litre Bulk-Con / Blue VP650PM-820U Litre Bulk-Con / Undyed ValCOOL products not recommended for use with magnesium. Material safety data sheets available at 6 Product Overview Synthetic Formulated for high speed applications, our synthetics provide the highest level of cooling and stability. Light Duty Product Description Characteristics Benefit VP 910 P Heavy duty synthetic for machining and grinding Designed for a wide range of applications Less inventory of fluids Meets specific regulatory requirements VP 920 P General-purpose synthetic for grinding and light machining Most economical synthetic Low-cost, high value Meets specific regulatory requirements Heavy Duty VP 930 High performance, heavy-duty machining and grinding fluid, specifically designed for difficult to machine ferrous metals Use for machining and grinding Extended tool life Low foaming Hard water stable Carbide Grinding VP 940 P Heavy-duty multi-purpose synthetic Special cobalt leaching inhibitors Unique extreme pressure package Meets specific regulatory requirements Prevents cobalt leaching for carbide grinding Suitable for aerospace applications Product Offering - United States & Mexico Synthetic Product Offering - Canada Synthetic VP910P-005B Gal. Pail / Blue VP910P-005U Gal. Pail / Undyed VP910P-055B Gal. Drum / Blue VP910P-055U Gal. Drum / Undyed VP910P-220B Gal. Bulk-Con / Blue VP910P-220U Gal. Bulk-Con / Undyed VP910P-275B Gal. Bulk-Con / Blue VP910P-275U Gal. Bulk-Con / Undyed VP920P-005B Gal. Pail / Blue VP920P-005U Gal. Pail / Undyed VP920P-055B Gal. Drum / Blue VP920P-055U Gal. Drum / Undyed VP920P-220B Gal. Bulk-Con / Blue VP920P-220U Gal. Bulk-Con / Undyed VP920P-275B Gal. Bulk-Con / Blue VP920P-275U Gal. Bulk-Con / Undyed VP U Gal. Pail / Undyed VP U Gal. Drum / Undyed VP U Gal. Bulk-Con / Undyed VP U Gal. Bulk-Con / Undyed VP940P-005B Gal. Pail / Blue VP940P-005U Gal. Pail / Undyed VP940P-055B Gal. Drum / Blue VP940P-055U Gal. Drum / Undyed VP940P-220B Gal. Bulk-Con / Blue VP940P-220U Gal. Bulk-Con / Undyed VP940P-275B Gal. Bulk-Con / Blue VP940P-275U Gal. Bulk-Con / Undyed VP910PM-019B Litre Pail / Blue VP910PM-019U Litre Pail / Undyed VP910PM-205B Litre Drum / Blue VP910PM-205U Litre Drum / Undyed VP910PM-820B Litre Bulk-Con / Blue VP910PM-820U Litre Bulk-Con / Undyed VP920PM-019B Litre Pail / Blue VP920PM-019U Litre Pail / Undyed VP920PM-205B Litre Drum / Blue VP920PM-205U Litre Drum / Undyed VP920PM-820B Litre Bulk-Con / Blue VP920PM-820U Litre Bulk-Con / Undyed VP930M019U Litre Pail / Undyed VP930M205U Litre Drum / Undyed VP930M820U Litre Bulk-Con / Undyed VP940PM-019B Litre Pail / Blue VP940PM-019U Litre Pail / Undyed VP940PM-205B Litre Drum / Blue VP940PM-205U Litre Drum / Undyed VP940PM-820B Litre Bulk-Con / Blue VP940PM-820U Litre Bulk-Con / Undyed Truck-load shipment of some of these ValCOOL products available on a quotation basis. 7 Product Overview Cutting oil High level of lubricity, increased thermal stability, for screw machines, aggressive drilling, precision grinding and machining. Light Duty Product Description Characteristics VP 505 P Grinding and light machining oil Clear, pale yellow color Mild odor Designed for grinding ferrous and non-ferrous materials No active sulfur VP 520 P Petroleum base oil May be used in medium duty machining and grinding Designed for screw machines, drilling, turning and other moderately aggressive machining applications Will not discolor yellow metals Low odor No active sulfur Clear, pale amber color Can be used in all materials VP 525 P Mineral base screw machine oil May be used in medium duty machining and grinding Designed for screw machines, drilling, turning and other moderately aggressive machining applications Will not discolor yellow metals Low odor No active sulfur Clear, pale amber color Can be used in all materials Heavy Duty VP 580 P MQL Easily atomized Product Offering - United States & Mexico Cutting Oil Product Offering - Canada Cutting Oil VP505P-005U Gal. Pail / Undyed VP505P-055U Gal. Drum / Undyed VP505P-220U Gal. Bulk-Con / Undyed VP505P-275U Gal. Bulk-Con / Undyed VP520P-005U Gal. Pail / Undyed VP520P-055U Gal. Drum / Undyed VP520P-220U Gal. Bulk-Con / Undyed VP520P-275U Gal. Bulk-Con / Undyed VP525P-005U Gal. Pail / Undyed VP525P-055U Gal. Drum / Undyed VP525P-220U Gal. Bulk-Con / Undyed VP525P-275U Gal. Bulk-Con / Undyed VP580P-005U Gal. Pail / Undyed VP580P-005U Gal. Pail / Undyed VP580P-055U Gal. Drum / Undyed VP580P-220U Gal. Bulk-Con / Undyed VP580P-275U Gal. Bulk-Con / Undyed VP505PM-019U Litre Pail / Undyed VP505PM-205U Litre Drum / Undyed VP505PM-820U Litre Bulk-Con / Undyed VP520PM-019U Litre Pail / Undyed VP520PM-205U Litre Drum / Undyed VP520PM-820U Litre Bulk-Con / Undyed VP525PM-019U Litre Pail / Undyed VP525PM-205U Litre Drum / Undyed VP525PM-820U Litre Bulk-Con / Undyed VP580PM-019U Litre Pail / Undyed VP580PM-205U Litre Drum / Undyed VP580PM-820U Litre Bulk-Con / Undyed ValCOOL products not recommended for use with magnesium. Material safety data sheets available at 8 Product Overview Specialty fluids Product Description Directions Use Val Tap Liquid tapping compound Contains extreme pressure lubricants, which form a solid lubricant between the chip and the tool, eliminating chip welding and broken taps Use in undiluted form. Apply directly to the workpiece material before or during the tapping operation Caution: Avoid prolonged contact Use in place of MQL when MQL option isn t available Useful in manual machines Effective on both ferrous and non-ferrous materials May cause staining of some aluminum alloys Product Offering - United States & Mexico Specialty Fluids Product Offering - Canada Specialty Fluids VPTap Case12B Case of (12) 16-oz squeeze bottles / Undyed VPTapM Case12B Case of (12) 16-oz squeeze bottles / Undyed Truck-load shipment of some of these ValCOOL products available on a quotation basis. 9 Product Overview Cleaners Product Description Directions Use VAL-U-CLEAN-VP All-purpose alkaline cleaner Contains a biocide that helps eliminate lingering bacteria, especially during a machine tool clean-out, for a fresh cutting fluid charge Includes a rust inhibitor to protect the machine tool from corrosion during the cleaning process Use to clean the machine tool and sump for a new cutting fluid charge, or use as a general purpose shop cleaner Use at a 2% 5% dilution with water, depending on the severity of the cleaning job and cleaning time For machines with mild to moderate residue buildup From none to low biologic issues Heavy-duty, general-purpose, nitrite free, alkaline, synthetic cleaner Contains corrosion inhibiting ingredients to protect machines and parts from rust during cleaning process Use at a 2% - 5% dilution with water, depending on the severity of the cleaning job and cleaning time May stain some aluminum For machines with moderate to severe residue buildup From moderate to heavy biologic issues K-5-P Suitable for use with all fluids Recommended for cleaning individual machines and central systems Handles the toughest cleaning jobs, such as decontaminating and removing insoluble soaps from dirty central systems in hard water areas Product Offering - United States & Mexico Cleaners Product Offering - Canada Cleaners VAL-U-CLEAN-VP-005U Gal. Pail / Undyed VAL-U-CLEAN-VP-055U Gal. Drum / Undyed VAL-U-CLEAN-VP-6X one gallon bottle / Undyed K-5-P-005U Gal. Pail / Undyed K-5-P-055U Gal. Drum / Undyed K-5-P-6X Case of 6 1-gal Bottles / Undyed VAL-U-CLEAN-VPM-019U Litre Pail / Undyed VAL-U-CLEAN-VPM-205U Litre Drum / Undyed VAL-U-CLEAN-VPM-6 X Case of litre Bottles / Undyed K-5-PM-019U Litre Pail / Undyed K-5-PM-205U Litre Drum / Undyed K-5-PM-6 X Case of litre Bottles / Undyed ValCOOL products not recommended for use with magnesium. Material safety data sheets available at 10 Product Overview Additives Product Description Directions Uses Defoamer P Silicon free Prevents excessive foaming Apply as directed into the sump of the machine Can be used in all ISO materials Maintainer P ph booster Rust inhibitor enhancer Increases bio stability Disinfects 1 gallon per 100 gallons of sump size Can be used in all ISO materials Product Offering - United States Additives Product Offering - Canada & Mexico Additives DEFOAMER-P-12X Case of 12 1-qt Bottles / Undyed MAINTAINER-P-6X Case of 6 1-gal Bottles / Undyed DEFOAMER-PM-12 X Case of 12 1-qt Bottles / Undyed MAINTAINER-PM-6 X Case of litre Bottles / Undyed Truck-load shipment of some of these ValCOOL products available on a quotation basis. 11 Technical Information Troubleshooting Problem Causes Solutions See Details Concentration too high Adjust concentration* 1 Excessive Pressure / Agitation Convert current product to coolant with high pressure capabilities Machine cleaner in sump Check ph level 3 Allow machine to run, cleaner should dissipate* Foaming Mechanical (crack in hose, sump level too low, crack in pump, pump pressure too high) Restricted Intake Check machinery and repair as required Soft water Sample water, treat if necessary High tramp oil content Skim off oil* Check hydraulic lines for leaks, and repair as required 4 Equipment design Check system for point of agitation Problem Causes Solutions See Details Concentration too low ph too low Adjust concentration* 2 Adjust ph level 3 Rusting Poor mixing (soluble oil) Add concentrate to water* 1 High tramp oil content High bacteria count Skim off oil* 4 Check hydraulic lines for leaks, and repair as required 4 Dump, clean and recharge system Problem Causes Solutions See Details Concentration too low Adjust concentration* 1 Wrong product being used Contact Walter Valenite at for information Poor Tool Life Large amounts of biocide added to sump or system Contact Walter Valenite at for information High tramp oil content Skim off oil* 4 Check hydraulic lines for leaks, and repair as required 4 Air In coolant Check for mechanical problems Incorrect application Make sure coolant is directed at tool Problem Causes Solutions See Details Low concentration Adjust concentration* 1 Low ph Check ph then contact Walter Valenite representative for further instructions 3 Odor High tramp oil content Skim off oil* 4 Check hydraulic lines for leaks, and repair as required 4 Contamination Submit cutting fluid sample to a Walter Valenite representative Chips and swarf build-up Thoroughly clean sump and machine, and fill with fresh fluid *Refer to fluid maintenance Tips & Techniques on page Technical Information Troubleshooting Problem Causes Solutions See Details High concentration Adjust concentration* 1 5 High ph Check ph then contact Walter Valenite representative for further instructions 3 5 High tramp oil content Skim off oil* 4 5 Skin Irritation Check hydraulic lines for leaks, and repair as required 4 5 Dirty shop cloths Use only clean cloths Allergies Out-of-shop influences Have workers checked for allergies and contact physician if necessary Check ph then contact Walter Valenite representative for further instructions 3 Material contaminate Skim off floating debris and clear chips Problem Causes Solutions See Details High concentration Adjust concentration* 1 High tramp oil content Skim off oil* 4 Residue in Machine Check hydraulic lines for leaks, and repair as required 4 Incorrect mixing Submit cutting fluid sample to a Walter Valenite representative 1 High misting operations Check ventilation system *Refer to fluid maintenance Tips & Techniques on page Adjust coolant nozzle(s) Solution Details Efficiently mix coolant concentrates with water. Always add concentrate to water, never the other way. Mix by hand, or with a slow speed mechanical agitator. Check fluid concentration Checking concentration is one of the most important maintenance functions. Check fluid mix ph ph control is critical to maximizing fluid life and performance. Optimum ph range to 9.2. Control tramp oil Check and maintain your machines on a regular schedule Use extreme care in lubricating or filling hydraulic systems Control bacteria growth Add oxygen to the sump to kill anaerobic bacteria Keep sumps clean. Maintain proper cutting fluid concentration and ph Remove tramp oil Products to Use Use a proportioner for charging and make-up dilutions Check ph level Coolant Mixer Refractometer, a hand-held instrument to measure actual mix concentration. Electronic ph Meter. ph Test Strips to measure fluids in the 8.0 to 9.7 range. Sidewinder Skimmer for access to impaired sumps. Smart Skimmer with integral gravity separator. Belt Skimmers Belt Skimmers Diverter only. Standard Skimmer Oxygenator Refractometer 13 Technical Information Fluid Maintenance Tips & Techniques Care and Handling of ValCOOL Products As w
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